Monday, 2 September 2013
Out with the old and in with the new.
Here she is looking a bit of a sorry state after her rear door had fallen off. This happened earlier in the year but other projects meant the repair was postponed. In the picture you can see I have started the long and arduous task of rubbing her down.
Now, Our Molly doesn't have an awful lot of steel in her compared to other vans of her size but what steel there is is subject to the same fate; rust. We'd done a bit of welding to her before including repairing the bulkhead, a small section of chassis and the NS inner wheel arch. But I also knew there was some lurking behind her front panel so I removed it to make the repairs.
Here is a section I removed and next to it is the new one I made to replace it. At the bottom is another replacement although I've not yet made the square hole in the pic.
The next sequence of photo's show the section being installed. The top of the panels either side of the radiator were also rotton and needed replacing as were the forward part of the front wheel arches. All the metal is good nick was ground back, treated and then primed. I'll paint this all and waxoil what needs waxoiling in the near future.
Tuesday, 15 February 2011
On the road
The next leg of the journey took us down the drive and toward the A-Road. We pulled up just before hand to check things over. A passer by kindly pointed out there was a gallon of petrol beneath the van. Well at least the fuel tank was unblocked then.
And so, with no brakes, no fuel tank, no way to shut the engine off and no tax, MOT, insurance or registration, we made our merry way down the road and toward the Landrover yard.
Firstly the configuration of the column shift boggled us; namely where in the hell the Bedford company had put reverse. Once we had established that, I tentivley put her in gear and tested the clutch with a few revs. She shuddered a moved about 10mm. A success I'd say. Now we tried to gently rock her out of the ditches that had appeared beneath her tyresover the last ten years. Each time the engine began to come under load it would try and cut out. A finger down the carb mouth revealed a puddle of fuel in the manifold. The float valve was presumed to be not seating properly so I decided to rebuild the carb as a matter of course. A kit was about £15 I think, same Zenith downdraft as the series Landrovers.
Then the spark disappeared again. Bugger knows where because it was back again a few hours later. Electronics is not my forte. In fact, my ad-hoc wiring seemed to have bypassed the ignition switch, so as soon as the batt earth was connected that was it, she was ready to go. This meant shutting her down was a matter of pulling off the battery strap and waiting for her to wind down.
The exhaust manifolds had decades of oil and dirt on them so as soon as a bit of temperature got threw them they began bellowing out with smoke that made your head feel spooky.
We decided to test the brakes at this point. The pedal was very stiff and then, worryingly, went very floppy. No brakes then. Or, more significantly, brakes fully on.
Thus began the circus act of trying to move her from what was meant to be her final resting place. I saddled up while Rachel filled her Fairy liquid bottle. The battery strapped was tapped lightly on so it could be released with a nudge of a toe. Pump primed, ignition on and she jumped into life once again. The exhaust manifolds promptly started profusely smoking. We got loose of the ditches in one great lunge. She would only move in bursts so we roared our way back across the garden. The cabin was now full of smoke and noise and petrol. I signalled for Rachel to jump out. I took the key out the ignition but nothing happened. Rach knocked off the battery strapped but Molly continued to run. We stood by her side perplexed (probably from the fumes) as she slowly wound down. It was a grand moment, we'd moved 13 1/2ft.
Tuesday, 8 February 2011
Signs Of Life
We shook on the purchase of the two vans and wandered off down the garden to start fettling and exploring. Rachel grabbed Molly's door handle and without hesitation, the door fell off its hinges. A sign of things to come perhaps.
After releasing Molly from the briars we set about taking a look at the engine. The bonnet is about just about big enough to get your head trapped and nothing more. The carb to air filter hose and the engine inspection cover were off already so that made us think that someone may have attempted to start her at some point in the last ten years. We connected up a half knackered battery from my freshly scrapped 405 and tried to jump it off Rachels little golden clio. The engine turned over freely. There was, however, no spark and no fuel getting to the pump, let alone the carb.
We presumed that the diaphram had perished, or, more likely, the fuel tank/ lines were blocked with silt, rust and other crap. I pulled off the pump, took it apart, gave it a nod and put it back together again. It still didn't pull fuel up from the tank so we settled for a bit of old pipe and a fairy liquid bottle as an auxilary tank.
Next was the ignition system; new rotor, coil, condenser, plugs and leads. Still no spark. I followed meters of corroded wiring around the van without any joy. One of the terminals on the starter solenoid looked a bit iffy so we replaced that as well. Still no spark. Then a helpful voice muttered in my ear; 'Have you cleaned the points?' and with a splutter and a puff of smoke Molly merrily woke up and appeared to be rather over come by the whole ordeal.
That makes it all sound rather easy but in reality there was much more head scratching, cups of tea, bleeding knuckles, swearing, kicking, chocolate hobknobs, petrol soaked gloves, electric shocks and shitting in the garden.
Meet Dolly
Monday, 7 February 2011
Champagne and Caveats
For the truth about Martin Walter and Dormobile - http://www.dormobile.org.uk/Dormobile_History.html
Sunday, 6 February 2011
The Story So Far
His clasps the receiver with a frail hand, there is a momentary pause and then a familiar voice shatters the silence.
'You did it Walter, she's alive, and...'
'Tell me John for God's sake.' Said he.
'And, Walter... She's beautiful.'
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